Rugged-ridge All Terrain Fender Flare Kit, 4-Door, 84-01 Jeep C User Manual

Browse online or download User Manual for For the car Rugged-ridge All Terrain Fender Flare Kit, 4-Door, 84-01 Jeep C. Rugged Ridge All Terrain Fender Flare Kit, 4-Door, 84-01 Jeep Cherokee (XJ) User Manual

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Rev. 5/12
Page 1 of 15
SB
PLEASE READ AND UNDERSTAND ALL INSTRUCTIONS BEFORE YOU BEGIN.
11634.10
XJ O-Road Flare kit
NOTICE: Body modication is required for the installation of these ares. Cutting of the body
panels is required.
Trimming of body moulding or modication of ares will be needed for a proper t.
CAUTION: Body and eye protection must be worn during installation of the ares.
Note:
1. Verify tment of ares to the vehicle. Some sanding or cutting may be necessary to
ensure proper tment.
2. Modications to exhaust system may be necessary. A minimum of four inches of clearance
between ares and exhaust system is required.
3. Bare metal will need to be treated and painted before installation of ares.
Note: Some procedures will be dierent depending on year and body trim. Please be sure to
follow the steps carefully that applies to your model year.
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Summary of Contents

Page 1 - XJ O-Road Flare kit

Rev. 5/12Page 1 of 15 SBPLEASE READ AND UNDERSTAND ALL INSTRUCTIONS BEFORE YOU BEGIN.11634.10XJ O-Road Flare kitNOTICE: Body modication is required

Page 2 - Page 2 of 15

Rev. 5/12Page 10 of SBStep 27. Place the are against the body and align the screws into the drilled holes in the b

Page 3 - Page 3 of 15

Rev. 5/12Page 11 of 15 SB11634.10Step 28. Remove the rear factory ares. The ares are held in by 10mm nuts inside and on

Page 4 - Page 4 of 15

Rev. 5/12Page 12 of 15 SB11634.10Step 31. Mark a vertical line 1 inch from the door edge toward the rear of the vehicle. The

Page 5 - Page 5 of 15

Rev. 5/12Page 13 of 15 SB11634.10Step 34. Cut out the rear fender in the order shown. Starting with #1 area trim the 3/8 inch lip

Page 6 - Page 6 of 15

Rev. 5/12Page 14 of 15 SB11634.10Step 37. Fold the metal ap created to close the gap between the inner and outer sheet

Page 7 - Page 7 of 15

Rev. 5/12Page 15 of 15 SB11634.10Step 40. The kit comes with additional self tapping screws that if desired may be

Page 8 - Page 8 of 15

Rev. 5/12Page 2 of 15 SBStep 1. Remove the factory ares and wheel well liners from the front wheel wells. The ares

Page 9 - Page 9 of 15

Rev. 5/12Page 3 of 15 SBStep 4. Carefully remove all emblems from the front fenders. Use of a putty knife may be need

Page 10 - Page 10 of

Rev. 5/12Page 4 of 15 SBStep 7. Following the contour of the raised area on the fender, trace a line upwards to the top

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Rev. 5/12Page 5 of 15 SBStep 12. Begin trimming the marked areas. Use of an air saw or grinder will be needed. Yo

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Rev. 5/12Page 6 of 15 SB11634.10Step 15. Trim the inner seam at the rear of each front fender well. The inner seam should

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Rev. 5/12Page 7 of 15 SB11634.10Step 16. Bare metal must be treated. A primer surfacer is recommend before painting. Step 1

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Rev. 5/12Page 8 of 15 SB11634.10Note: Depending on the model and year of the vehicle the body trim will vary. On newer mod

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Rev. 5/12Page 9 of 15 SB11634.10Step 22. Once tment is complete hold the ares in place and mark the mounting holes on

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